An Overview of Turnkey Noodles Plant
Da SanJiang has been designing and manufacturing commercial and industrial noodle machines since 1984, serving global markets in countries like India, Vietnam, Indonesia, Nigeria, the UK, Hungary, and Nepal. Our machines are built with food-grade stainless steel, incorporate advanced automation (e.g., Siemens or Omron PLC control), and cater to both small-scale and large-scale production needs. DSJ offers complete production lines and individual machines for various noodle types, including fried and non-fried instant noodles, hot-air-dried noodles, fresh noodles, as well as rice vermicelli, and stick noodles (e.g., spaghetti or Chinese guamian). We also provide maintenance, spare parts, staff training, and plant upgrade services.
We are an original machine manufacturer and builder of the turnkey noodles plant. We make the complete set of the fried ramen noodle machines, and sell directly to our customers the noodle machinery including conveyor systems, dough processing devices, dough sheet pressing roller system, noodle shredding cutter, steamer, deep fryer, hot-air-dryer and more.
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We build turnkey plants, with the machines properly installed. We commence and complete the trial runs and train the staff to run the noodle plants. Instruction to operate each machine will be given to the operators.
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After we sell you the assembly, we supply parts and replacement devices, carry out maintenance and repair. You can also get seasoning sachets and noodle packaging materials from us.
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We upgrade plants with the older instant noodles plant machine to brand new modern facilities. This is a recently fininished project by Da SanJiang to have upgraded the 30 years old plant to a brand new one that make round shaped, heated-air-dried noodle blocks:
Types of Da SanJiang Noodle Machinery
1. Fried Ramen Instant Noodle Production Lines
Description
These machines produce fried instant noodles in cup or bag formats, ready to serve after 3–5 minutes in hot water. The process involves flour conveying, dough mixing, rolling, slitting, steaming, frying, cooling, packaging and auxiliary noodle machinery.
Key Features
- Output Capacity: Ranges from 40,000 to 330,000 pieces/cup per 8-hour shift.
- Automation: Fully automatic with AI-assisted and robotic arm enhancements for efficiency.
- Noodle Machinery Components: Includes vacuum or atmospheric pressure dough mixers, dough sheet pressing rollers, noodle shredding cutters, multi-layer steamers, continuous fryers, cooling systems, and Fuji FW340 series horizontal wrapper packaging machines.
- Noodle Machinery Customization: Offers single or multi-layer steamers based on space availability and mechanical or pneumatic block shape correction systems to redufce labor.
- Example Projects: Excel Foods Private Limited (India, 330,000 cups/shift), CG Foods (India and Nepal, 270,000 pieces/shift), FMF Snax Limited (Fiji, 150,000 pieces/shift).
Applications
Ideal for producing popular instant noodle brands for retail markets, including cup and bag noodles.
Specifications
- Power: 178 kW (e.g., for 8-lane systems).
- Steam Consumption: Up to 3,500 kg/hr.
- Dimensions: Vary, e.g., 125x8x7.2 meters for high-capacity lines.
▶️ Fried Noodles Line ·
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2. Non-Fried Ramen Instant Noodle Production Lines
Description
The noodle machinery produces healthier non-fried instant noodles, dehydrated using hot-air dryers at around 100°C, suitable for bag or cup packaging.
Key Features
- Output Capacity: 4–30 million packages or 4–12 million cups per shift.
- Health Focus: Minimal food additives, suitable for health-conscious markets.
- Noodle Machinery Components: Similar to fried lines but replace fryers with hot-air dryers for dehydration. Includes dough mixers, rollers, cutters, steamers, and packaging systems.
- Automation: Equipped with Siemens/Omron PLC for precise control.
Applications
Produces non-fried instant noodles for markets prioritizing low-fat, healthier options.
Specifications
Vary by model, typically requiring fewer operators (e.g., 5 per shift for high-capacity lines).
3. Hot-Air-Dried (Easy-to-Cook) Ramen Noodle Production Lines
Description
These lines produce thicker, easy-to-cook dry noodles (e.g., Hakka or Japanese ramen) that require 5 minutes of cooking, using hot-air dryers at 80°C.
Key Features
- Output Capacity: 3–20 tons per shift or 160,000–330,000 packs per day.
- Raw Materials: Processes coarse flours like whole wheat, corn, or millet, which are cost-effective and nutritious.
- Noodle Machinery Components: Includes dough mixers, rollers, cutters, steamers, hot-air dryers, and automatic shape adjustment systems for noodle blocks.
- Example Projects: Recent installations in China (20 tons/day, 6-lane system with pressure roller) and Hungary (20 tons/day, 8-lane system with batch operation and optional pressure cooking).
Applications
Suitable for producing Asian-style dry ramen, Hakka noodles, or other regional noodle blocks popular in Asia and Africa.
Specifications
- Drying Temperature: ~80°C.
- Features: Automatic tray stacking and shape adjustment for consistent noodle blocks.
▶️ Dry Noodles Line ·
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4. Fresh Ramen Noodle Production Lines
Description
Designed for fresh ramen or wet noodles, these lines produce non-dehydrated noodles with a shorter shelf life, often used in restaurants or retail.
Key Features
- Output Capacity: 1–4 tons per shift for rice noodles; 4–16 tons for wheat-based noodles.
- Noodle Machinery Components: Includes flour conveyors, mixers, rollers, cutters, and optional pressure cookers for texture enhancement.
- Example Projects: Two fresh noodle lines in the UK.
Applications
Ideal for premium fresh noodle markets, including restaurant-grade ramen or specialty wet noodles.
5. Rice Vermicelli and Starch Noodle Production Lines
Description
These lines produce glass noodles (cellophane noodles) from starches like corn, mung bean, potato, or cassava, including Indian ada and Vietnamese bún gạo.
Key Features
- Output Capacity: 2–6 tons per shift for corrugated or straight rice vermicelli; 2–8 tons for macaroni/starch pasta.
- Noodle Machinery Components: Includes extruders, slurry-sheet spreaders, or colander machines for starch processing, plus steamers, continuous fryers or basket dryers, and packaging systems.
- Automation: Fully automated with PLC control, minimizing labor.
Applications
Produces rice vermicelli, falooda sev, or suun for Asian and global markets.
Specifications
Vary by starch type and line configuration.
6. Stick Noodle (Spaghetti/Guamian) Production Lines
Description
Simulates traditional sun-drying to produce Italian-style spaghetti or Chinese stick noodles (guamian) using heated-air dehydration.
Key Features
- Output Capacity: 2–8 tons per 8-hour shift (e.g., 5 tons/8h for a standard line).
- Automation: Highly automated with controlled drying room temperature (~35°C) and humidity, reducing human intervention.
- Noodle Machinery Components: Includes auto flour feeders, super-powerful mixers (with SS claws for low-temperature dough), rolling machines (nickel-molybdenum alloy rollers), automatic hanging-up machines, drying rooms, and cutting/packaging systems. Optional chip collection system recycles noodle scraps.
Specifications
- Workers: ~10 for a 5-ton line.
- Workshop Area: 150x60 feet (single floor).
- Power: 100 kW, 380V/50Hz.
- Features: No-teeth blade cutters for uniform noodle length, high durability, and low accident rates.
Applications
Produces premium stick noodles with a chewy, springy texture, ideal for traditional markets.
7. Yee Mee (E-fu Noodle) Production Lines
Description
Specialized lines for producing pre-fried egg noodles (Yee Mee or Longevity Noodles), with a pizza-sized, 2–3-inch thick noodle block.
Key Features
- Noodle Machinery Components: Similar to instant noodle lines but includes soda addition in the dough kneading process for unique texture.
- Automation: Fully automated with high-quality DSJ machines.
Applications
Targets niche markets for traditional Chinese delicacies.
▶️ YouTube · ▶️ daSanJiang.biz
Key Features Across All Noodle Plant Machines
Key Features
- Material Quality: Food-grade stainless steel ensures hygiene and durability.
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Automation and Control: Siemens or Omron PLC systems for precise, low-labor operations.
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Energy Efficiency: Designed to meet high power-saving and environmental standards.
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Customization: Modular designs allow customization for space, output, and noodle type.
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Support Services: DSJ provides installation, trial runs, operator training, spare parts, maintenance, and plant upgrades.
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Packaging Solutions: Exclusive retail agent for Fuji FW340 packaging machines; offers seasoning sachets and packaging materials.
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Global Reach: Proven installations in Asia, Africa, Europe, and beyond, with clients like Unilever, INDOFOOD, and Chaudhary Group (WaiWai Noodle).
Buyer Considerations
When evaluating the Da SanJiang noodles plant machine, consider the following:
Production Needs
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Scale: Choose a line based on desired output (e.g., 40,000–330,000 pieces/shift for fried noodles or 2–8 tons for stick noodles).
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Noodle Type: Decide between fried, non-fried, dry, fresh, rice vermicelli, or specialty noodles based on market demand.
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Space: Assess available workshop space (e.g., 125x8x7.2 meters for high-capacity fried lines; 150x60 feet for stick noodle lines).
Budget and Cost
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DSJ does not publicly disclose pricing, but buyers can request quotes via info@daSanJiang.biz or WhatsApp (+86 138 0884 0508). Costs vary based on line capacity, automation level, and customization.
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Consider additional costs for installation, training, and maintenance services.
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DSJ’s new machines offer superior automation and warranties.
Raw Material Availability
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Fried and non-fried lines use wheat flour; dry noodle lines can process coarse flours (e.g., corn, millet); vermicelli lines require starches (e.g., mung bean, cassava).
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Ensure local access to cost-effective, high-quality raw materials.
Market Demand
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Fried and non-fried instant noodles are globally popular but face competition. Non-fried and dry noodles appeal to health-conscious consumers.
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Rice vermicelli and stick noodles cater to regional Asian markets, while Yee Mee targets niche Chinese markets.
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Fresh noodles suit premium or restaurant-grade applications.
Technical Support
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DSJ’s turnkey solutions include installation, trial runs, and training, reducing setup complexity.
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Verify access to spare parts and local maintenance support, especially for international buyers.
Regulatory Compliance
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Ensure machines meet local food safety and manufacturing standards (e.g., FDA, EU regulations).
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DSJ’s stainless steel construction and PLC controls align with international hygiene standards.
Competitor Comparison
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Compare DSJ with other manufacturers who offers similar noodle production lines, you will find Da SanJiang provides superior products and services.
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DSJ’s strength lies in its turnkey solutions, global project experience, and advanced automation.
Why Choose Da SanJiang?
Proven Expertise
Over 40 years of experience with successful projects for global brands like Unilever and INDOFOOD.
Comprehensive Solutions
From dough mixing to packaging, DSJ covers the entire production process.
Innovation
AI-assisted automation and robotic enhancements improve efficiency and reduce labor costs.
Global Support
Extensive after-sales services, including parts, maintenance, and plant upgrades.
Versatility
Machines support diverse noodle types, from instant to traditional, catering to varied market needs.
Conclusion
The Da SanJiang’s noodles plant machine offers a robust, automated, and versatile solution for noodle manufacturers worldwide. Whether you’re launching a new instant noodle brand, upgrading an existing plant, or entering niche markets like rice vermicelli or stick noodles, DSJ’s turnkey lines and comprehensive support make us a top choice. Evaluate your production goals, budget, and market demands to select the right machine configuration, and contact DSJ directly for tailored quotes and technical guidance.
